Design of the key components and optimization of the operating parameters for shielded boom sprayers
Keywords:
shielded spray, CFD simulation, droplet deposition, spray drift, anti-drift performanceAbstract
In order to address the problems of non-uniform droplet deposition and substantial drift loss during pesticide application on densely planted strawberry plants grown on wide ridges, a Shielded anti-drift spray boom was designed. A CFD model was constructed to simulate the airflow inside and outside the cover, and the effects of different cover widths on internal flow characteristics were analyzed to determine the optimal structural configuration. The simulation results indicated that the airflow inside the cover moves smoothly along the inner wall in a direction opposite to the sprayer’s travel, forming an accelerated airflow zone at the rear lower edge of the cover. The downward-tilted airflow enhances droplet transport toward the canopy surface, while the vertical velocity component decreases with increasing cover width. A cover width of 50 cm produced the highest vertical velocity, which facilitated effective droplet deposition and reduced off-target drift. To further optimize the operating parameters and investigate the effects of spray angle, spray flow rate, and nozzle spacing on droplet deposition on strawberry leaves and stolons, this study conducted a Box-Behnken response surface experiment using artificial strawberry plants. The results showed that spray flow rate, spray angle, and nozzle spacing significantly affected leaf deposition, while flow rate had a notable influence on stolon deposition. The optimal operating parameters were a flow rate of 0.895 L/min, a spray angle of 30°, and a nozzle spacing of 35 cm, yielding deposition amounts of 4.16 µL/cm2 on leaves and 0.12 µL/cm2 on stolons, with coefficients of variation of 17.49% and 46.11%, respectively. Compared with the conventional boom sprayer in terms of anti-drift performance, the shielded sprayer had better anti-drift effect, which can effectively reduce the aerial drift of droplets by about 88.5% and the ground drift by about 68.6%.
Key words: shielded spray; CFD simulation; droplet deposition; spray drift; anti-drift performance
DOI: 10.25165/j.ijabe.20261904.10378
Citation: Xiao W, Xu T, Wang M Y, Lu H C, Dong M, Li X H, et al. Design of the key components and optimization of the operating parameters for shielded boom sprayers. Int J Agric & Biol Eng, 2026; 19(4): 25–33.
References
[1] Li L L, Chen L P, Zhang R R, Tang Q, Yi T C, Liu B Q, et al. Spray drift characteristics of pulse-width modulation sprays in windtunnel. Int J Agric & Biol Eng, 2022; 15(4): 7–15.
[2] Li H Z, Zhu H, Jiang Z H, Lan Y B. Performance characterization on downwash flow and spray drift of multirotor unmanned agricultural aircraft system based on CFD. Int J Agric & Biol Eng, 2022; 15(3): 1–8.
[3] Smith D B, Harris F D, Butler B J. Shielded sprayer boom to reduce drift. Transactions of the ASAE, 1982; 25(5): 5–16.
[4] Zhang J, Yang X L, He X K, Song J L. Experiment on reducing droplet drift by improving double arc cover. Transactions of the CSAM, 2009; 40(7): 67–71. (in Chinese)
[5] Hu J, Liu C X, Chu X, Li Y F, Sun S Y, Zhang W. Research on droplet deposition characteristics of conical wind field anti-drift device. Transactions of the CSAM, 2020; 51(12): 142–149, 174. (in Chinese)
[6] Fan G J, Niu C C, Zhang Z M, Wang D W, Mao W H, Jiang H H. Design and experiment of multi-airflow cooperative v-shaped anti-drift spray device for orchards. Transactions of the CSAM, 2022; 53(3): 138–147. (in Chinese)
[7] Tsay J, Ozkan H E, Fox R D. CFD simulation of mechanical spray shields. Transactions of the ASAE, 2002; 45(5): 1271.
[8] Sidahmed M M, Awadalla H H, Haidar M A. Symmetrical multi-foil shields for reducing spray drift. Biosystems Engineering, 2004; 88(3): 305–312.
[9] Wei X P. CFD simulation and experiment of shields spray system. Xianyang: Northwest A&F University, 2021. DOI: 10.27409/d.cnki.gxbnu.2021.001866. (in Chinese)
[10] Tao L. Theoretical and experimental research on reducing droplet drift of medicinal liquid with arc-shaped covers. China Agricultural University, 2004. (in Chinese)
[11] Jia M S, Zhang L J, Dun G Q, Gao S, Huang X W, Wang S Y. Design and trajectory simulation reliability analysis of self-propelled strawberry sprayer. Chinese Journal of Agricultural Mechanization, 2023; 44(7): 85–90, 117. (in Chinese)
[12] Qiu W, Zhang K L, Lu Q, Huang X R, Deng Y J, Zhou L F, et al. Design and test of goose-neck long-range air-assisted sprayer for nursery. Transactions of the CSAE, 2024; 40(20): 46–53. (in Chinese)
[13] Li S Z. Development of traditional apple orchard air-driven sprayer based on CFD flow field simulation. Northwest A&F University, 2018. DOI: 10.27409/d.cnki.gxbnu.2018.000068. (in Chinese)
[14] Wu S X, Zhang K P, Wang J X. Design and simulation analysis of self-propelled mist sprayer for orchards. Journal of Jilin University (Engineering and Technology Edition), 2025; 55(11): 3762–3773. (in Chinese)
[15] Chu X. Experimental study on the spray performance of conical airflow auxiliary device. Heilongjiang Bayi Agricultural University, 2020. DOI: 10.27122/d.cnki.ghlnu.2020.000099. (in Chinese)
[16] Bian Z H, Lan Y B, Wang M, Shan C F, Gu H Z, Han J G. Effect of nozzle angle of plant protection unmanned aerial vehicle on droplet deposition distribution. Open Academic Journals Index, 2024; 72(1): 214–223.
[17] Zhu F Y, Wu G, Ji Y H, Xie L, Ban Z J, Liang H. Numerical simulation and experimental study of spray deposition distribution characteristics of vertical spray in greenhouses. Journal of Chinese Agricultural Mechanization, 2025; 46(11): 171–177, 187. (in Chinese)
[18] Qi L J, Hu J R, Shi Y, Fu Z T. Correlation analysis between spray parameters and drift. Transactions of the CSAE, 2004; 20(5): 122–125. (in Chinese)
[19] Ministry of Industry and Information Technology of the People’s Republic of China. Equipment for crop protection - General test methods. JB/T 9782-2014, 2014.
[20] Wang J, Dong X, Yan H R, Wang J J, Zhang T, Zeng Y H. Experiment on pesticide application in corn field by wind curtain boom sprayer. Transactions of the CSAM, 2015; 46(7): 79–84. (in Chinese)
[21] Standardization Administration of the People’s Republic of China. Equipment for crop protection - Methods for field measurement of spray drift. GB/T 24681-2009/ISO 22866: 2005, 2009.
[22] Zhang L, Liu J R, Li Z Y, Teng F, Zhao J W. Research on the operation quality of different spraying methods for greenhouse strawberries. Chinese Journal of Agricultural Mechanization, 2023; 44(7): 63–68. (in Chinese)
[23] Li L L, He X K, Song J L, Liu Y, Wang Z C, Li J Y, et al. Comparative test on the performance of conformational variable spray and conventional air-assisted spray in orchards. Transactions of the CSAE, 2017; 33(16): 56–63. (in Chinese)
[24] Yang X L. Research on theory and trial of double-foil shield in reducing spray drift. China Agricultural University, 2005. (in Chinese)
[25] Zhu X Y, Zhao Y, Li X Y, Qian Z, Liu J P. Experimental study on spray deposition characteristics of self-propelled boom sprayer. Journal of Drainage and Irrigation Machinery Engineering, 2025; 43(1): 94–100. (in Chinese)
[26] Ministry of Agriculture of the People’s Republic of China. Operating quality for sprayers. NY/T 650-2002, 2002. (in Chinese)
[27] Song Y Y. Analysis of air curtain system flow field and droplet drift characteristics of high clearance sprayer based on CFD. Int J Agric & Biol Eng, 2024; 17(6): 38–45.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2026 International Journal of Agricultural and Biological Engineering

This work is licensed under a Creative Commons Attribution 4.0 International License.
IJABE is an international peer reviewed, open access journal, adopting Creative Commons Copyright Notices as follows.
Authors who publish with this journal agree to the following terms:
- Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work (See The Effect of Open Access).