Development and application of mechanized maize harvesters

Yang Li, Cui Tao, Qu Zhe, Li Kehong, Yin Xiaowei, Han Dandan, Yan Bingxin, Zhao Dongyue, Zhang Dongxing

Abstract


Maize harvesting is one of the most important filed operations of maize production. As the accelerating development of maize industry, mechanized maize harvesting is widely accepted and used by farmers in the world. According to the harvesting methods, maize harvesters could be classified into two types, one is maize-for-grain harvesters, including pickers and grain harvesters, the other is whole plant harvesters, including forage harvesters and combined grain-stover harvesters. Structure characteristics, appropriate areas and relative technologies of those harvesters are described in this paper, i.e., pickers are suitable for multi-crop areas, Grain harvesters are mainly for one-crop areas when grain moisture content is lower than 25%, combined grain-stover harvesters are applicable in agro-pastoral ecotone, and forage harvesters are capable in large-scaled animal husbandry farming areas where large amount of silage are required. Meanwhile, the future development trend of the different harvesters is predicted. Big horsepower engines, enhanced working efficiency, automation and intelligence are required by large scaled farms. As maize breeding development, more varieties that are suitable for grain harvesting are put into practice, so grain combine harvesters will be popular in future.
Keywords: maize, harvesting, picker, grain harvester, forage harvester, development trend
DOI: 10.3965/j.ijabe.20160903.2380

Citation: Yang L, Cui T, Qu Z, Li K H, Yin X W, Han D D, et al. Development and application of mechanized maize harvesters. Int J Agric & Biol Eng, 2016; 9(3): 15-28.

Keywords


maize, harvesting, picker, grain harvester, forage harvester, development trend

Full Text:

PDF

References


Kepner R A, Bainer R, Barger E L. Principles of farm machinery. Westport: AVI Publishing Company, 1978; pp. 368–445.

Stout B A, Cheze B. CIGR Handbook of agricultural engineering, Volume III: Plant Production Engineering, 1999; pp.311–347, 376–380. ASAE. St. Joseph, Michigan, USA.

Srivastava A K, Goering C E, Rohrbach R P, Buckmaster D R. Engineering Principles of Agricultural Machines, 2nd Edition, 2006; pp.1–4, 403–435. ASABE, St. Joseph, Michigan, USA.

Johnson W H, Lamp B J. Principles, equipment and system for maize harvesting. Wooster: Agricultural Consulting Associates, INC, 1966; pp.9–12, 109–209.

Hu W. Research on the development of maize harvesting mechanization in China. ME dissertation. Beijing: China Agricultural University, 2004. (in Chinese with English abstract)

Chen Z. Maize full value harvest key technology and equipment. Beijing: Science Press, 2014; pp. 1–181. (in Chinese)

Sun J L, Liu S D, Ding H L. Actuality and expectation of domestic maize harvester. Journal of Agricultural Mechanization Research, 2009; 3: 217–219. (in Chinese with English abstract)

Hao F P, Chen Z. Actuality of domestic and foreign maize harvester. Journal of Agricultural Mechanization Research, 2007; 10: 206–208. (in Chinese with English abstract)

Shinners K J, Allen M S, Coors J G, Roth G W. Silage science and technology. Madison: ASA, 2003; pp. 361–403, 561.

Hou H T. Maize harvest machinery at home and abroad. Modern Agricultural Equipment, 2006; 1: 74–75. (in Chinese)

Ji J J, Liu H X, Hao J K, Wu H Y. A review of the development of maize harvest machinery at home and abroad. Contemporary Farm Machinery, 2006; 4: 17–21. (in Chinese)

Zhu J C, Chen J H. Present situation and technical characteristics analysis of maize combine harvester in home and abroad. Agricultural Technology & Equipment, 2010; 4: 23–24. (in Chinese with English abstract)

Yan H Y, Chen X G, Wu W F. Analysis on maize harvesters classification. Journal of Agricultural Mechanization Research, 2007; 10: 213–215. (in Chinese with English abstract)

Li Z H. Agricultural machinery. Beijing: China Agriculture Press, 1999; pp.170–171. (in Chinese)

Song J N. Agricultural machinery and equipment. Beijing: China Agriculture Press, 2006; pp. 370–373. (in Chinese)

Wang G, Jia H L, Tang L, Zhuang J, Jiang X M, Guo M Z. Design of variable screw pitch rib snapping roller and residue cutter for corn harvesters. Int J Agric & Biol Eng, 2016; 9(1): 27-34.

Jia H L, Wang G, Zhao J L, Li C Y, Wang Y, Guo H. Design and experiment of spacing-adaptive differential snapping rollers for harvester. Transactions of the CSAM, 2015; 46(3): 97–102.

Oxbo 50 series maize head. Available: http://www. oxbocorp.com/Products/FieldMaize.aspx. Accessed on [2016-01-28]

A comparison of maize head harvest performance 2008- 2009-2010. Available: http://www.oxbocorp.com/Portals/0/ Oxbo/Report_2010.pdf. Accessed on [2016-01-28]

Maize head 606C. Available: https://www.deere.com/en_US/ products/equipment/grain_harvesting/heads/600c_series_maize_heads/606c_maize_head/606c_maize_head.page. Accessed on [2016-01-28]

Geringhoff. Available: http://geringhoff.de/rota-disc.html. Accessed on [2016-01-28]

Cui T, Liu J, Zhang D X, Yang L. Design and experiment of cob-picking and stalk-chopping united mechanism. Transactions of the CSAM, 2012; 43(10): 95–110. (in Chinese with English abstract)

Cui T, Liu J, Zhang D X, Shi S. Flexible body simulation for stem based on ANSYS and ADAMS. Transactions of the CSAM, 2012; 43(S): 112–115. (in Chinese with English abstract)

360 Chain roll. Available: https://360yieldcenter.com/ products/360-chainroll/. Accessed on [2016-01-28]

Lovol CB03 (4YZ-3D) self-propelled maize harvester. Available: http://nongji360.com/company/shop9/product_ 1981_ 224094.shtml. Accessed on [2016-01-30]

Olimac presents dragoGT, the high performance maize head. Available: http://agronaplo.hu/worldwide-news/olimac- presents-dragogt-the-high-performance-maize-head/. Accessed on [2016-02-01]

Maize head eats narrow rows for breakfast. Available: http://www.agweb.com/article/tailgatetalk. Accessed on [2016-01-29]

Row spacing won’t limit the Geringhoff independence maize head. Available: https://www.realagriculture.com/2013/02/ row-spacing-wont-limit-the-geringhoff-independence-maize-head/. Accessed on [2016-01-29]

A wider path to narrow-row maize. Available: http://farmindustrynews.com/wider-path-narrow-row-maize. Accessed on [2016-01-29]

National Farm Machinery Show 2014. Available: http://www.agrigold.com/Universal/Articles/National-Farm-Machinery-Show-2014/. Accessed on [2016-01-29]

Geringhoff. Available: https://geringhoff.com/products/ freedom/. Accessed on [2016-01-29]

Zhang Z L, Zhang D X, Cui T, Yang L, Li K H. Design and experiment of corn stripping monomer mechanism. Transactions of the CSAE, 2014, 30(20): 1-9. (in Chinese with English abstract)

12-Inch-Row maize takes another step. Available: http://www.no-tillfarmer.com/articles/277--inch-row-maize-takes-another-step. Accessed on [2016-01-30]

Agritechnica 2013: Geringhoff will show draper head and row independent maize head. Available: http://agri.eu/ agritechnica-2013-geringhoff-will-show-draper-head-and- row-independent-maize-head-news5307.html. Accessed on [2016-01-29]

Harvester innovator continues its work. Available: http://farmindustrynews.com/combines/harvest-innovator-continues-its-work. Accessed on [2016-01-30]

Campling R C. The feeding value of maize: a review. Annals of Applied Biology, 1977; 87(87): 284–290.

Brass R W. Development of a low damage maize shelling cylinder. MS dissertation. Iowa: Iowa State University, 1970.

Steponavicius D, Butkus V, Kiniulis V, Karitonas T, Bausa L, Puzauskas E. Influence of inertia momentum of cylinder on power consumption during maize ear threshing. Proceedings of 12th International Scientific Conference: Engineering for Rural Development. Jelgava, Latvia, 2013; pp. 66–72.

Waelti H, Buchele W F. Factors affecting maize kernel damage in combine cylinders. Transactions of the ASAE, 1969; 12(1): 55–59.

Chowdhury M H, Buchele W F. Effects of the operating parameters of the rubber roller sheller. Transactions of the ASAE, 1975; 18(3): 482–490.

Mahmoud A R, Buchele W F. Maize ear orientation effects on mechanical damage and forces on concave. Transactions of the ASAE, 1975; 18(3): 444–447.

Mahmoud A R, Buchele W F. Distribution of shelled maize throughput and mechanical damage in a combine cylinder. Transactions of the ASAE, 1975; 18(3): 448–452.

Fox R E. Development of a compression type maize threshing cylinder. MS dissertation. Iowa: Iowa State University, 1969.

Chowdhury M H, Buchele W F. The nature of maize kernel damage inflicted in the shelling crescent of grain combines. Transactions of the ASAE, 1978; 21(4): 610–614.

Tiwari P S, Pandey M M, Gite L P, Shrivastava A K. Effect of operating speed and cob size on performance of a rotary maize sheller. Journal of Agricultural Engineering, 2010; 47(2): 1–8.

Mümken P, Baumgarten J, Böttinger S. Basics for tangential threshing devices- mathematical description of the curve characteristic of the concave clearance. Landtechnik, 2012; 67(1): 26–30.

Petkevichius S, Shpokas L, Kutzbach H D. Investigation of the maize ear threshing process. Biosys. Eng., 2008; 99(4): 532–539.

Petkevičius S, Špokas L, Steponavičius D. Substantiation of technological parameters of wet maize ear threshing. Agronomy Research: Special Issue, 2008; 6: 271–280.

Miodragovic R, Djevic M. Contemporary combine harvesters in maize harvesting. Annals of the Faculty of Engineering Hunedoara, 2006; 4(3): 199–206.

Gao Y N, Chen S C. Experimental study of threshing and separation mechanism. Cereals and Oils Processing, 1982; 7: 28–34. (in Chinese)

Wacker P. Factors influencing grain damage in axial and tangential threshing units. Landtechnik, 1990; 45(6): 222–224.

Wacker P. Maize grain damage during harvest. Harvest Technology, 2005; 60(2): 84–85.

Skromme L K. Progress report on twin rotor combine concept of rotary threshing and separation. ÀSAE/CIGR International Grain and Forage Harvesting Conference, Iowa, Iowa State University, 1977.

DePauw R A, Francis R L, Snyder H C. Engineering aspects of axial-flow combine design. Transactions of the ASAE, 1977; 77: 1550.

Miu P I, Kutzbach H D. Mathematical model of material kinematics in an axial threshing unit. Computers and Electronics in Agriculture, 2007; 58(2): 93–99.

Byg D M, Hall G E. Maize losses and kernel damage in field shelling of maize. Transactions of the ASAE, 1968; 11(2): 164–166.

Yang F F, Yan C L. Movement analysis of cereal in axial flow threshing roller space. Transactions of the CSAM, 2008; 39(11): 48–50, 25. (in Chinese with English abstract)

Wang C Z, Ge Y J. A research on axial-flow threshing cylinder. Transactions of the CSAM, 1982; 13(1): 55–72. (in Chinese with English abstract)

Xu D X. Preliminary analysis of axial flow roller. Journal of Henan University of Science-Technology (Natural Science), 1980; (1): 115–131. (in Chinese)

Muammer N. Mechanical damage of kernel in shelling of maize ear. Ama, Agricultural Mechanization in Asia, Africa-Latin America, 1990; 21(2): 37–40.

Lin J T, Chang J G, Liu X B, Ye T. Design of vertical axial flow threshing device of maize combine harvester. Agricultural Science-Technology and Equipment, 2015; 5: 39–41. (in Chinese with English abstract)

Zhao K W, Wang J Q. Improvements of design on 4LZY-2A maize harvester. Agriculture Machinery

Technology Extension, 2010; 8: 57–58. (in Chinese)

Duan G C, Tang Z L, Li J Y, et al. Tangential and longitudinal axial flow threshing and separation rotor: China, CN 201243506 Y, 2009-05-27. (in Chinese)

Products combine harvesters. Available: http://agriculture1. newholland.com/eu/en-uk?market=uk. Accessed on [2016-02-21]

Harvesting. Available: http://www.caseih.com/northamerica/ en-us/products/harvesting. Accessed on [2016-02-21]

Grain harvesting. Available: http://www.deere.com/en_US/ products/equipment/grain_harvesting/grain_harvesting.page. Accessed on [2016-02-21]

CLAAS. Available: http://www.claasofamerica.com/ product/combines. Accessed on [2016-02-21]

Products. Available: http://www.jlsdfjx.com/products_ detail/&productId=52.html. Accessed on [2016-02-21]

American Society of Agricultural Engineers. Terminology for forage harvesters and forage harvesting. Standard S472. In ASAE standards. 44th ed. ASAE, St. Joseph. MI. Anonymous. 2012.

Conroy W I. Ensilage harvester and chopper: US, 465127, 1891-12-15.

Forage harvester. Available: http://www.deere.com/en_US/ products/equipment/hay_and_forage_equipment/forage_harvesters/forage_harvesters.page. Accessed on [2016-02-21]

Forage harvester and blower brochure. Available: http://assets.cnhindustrial.com/caseih/NAFTA/NAFTAASSETS/Products/Forage-Harvesters-and-Blowers/Forage-Blower/Brochures/cih_brochures-AE-481111.pdf. Accessed on [2016-02-21]

FR forage cruiser SP forage harvesters - Brochure. Available: http://assets.cnhindustrial.com/nhag/nar/en-us/assets/pdf/forage-equipment/fr-forage-cruiser-sp-brochure-us-en.pdf. Accessed on [2016-02-21]

Forage harvester. Available: http://www.dion-ag.com/eng/ dion_products_harvester.php. Accessed on [2016-02-21]

Shinners K L, Jirovec A G, Shaver R D, Bal M. Processing whole-plant maize silage with crop processing rolls on a pull-type forage harvester. Applied Engineering in Agriculture, 2000; 16(4): 323–332.

Brochure JAGUAR 980-930 Stage IV (Tier 4). Available:

http://www.claas.co.uk/blueprint/servlet/blob/798810/a6f21bb0171f166a9c2c1504069980e8/261416-dataRaw.pdf. Accessed on [2016-02-21]

Akins M, Shave R, Lauer J. Maize snaplage harvest and feeding. Focus on Forage, 2014; 15(2): 1–3.

Hitzhusen T E, Marley S J, Buchele W F. Beefmaker II: Developing a total maize harvester. Agricultural Engineering, 1970; 51: 632–634.

Shinners K J, Adsit G S, Binversie B N, Digman M F, Muck R E, Weimer P J. Single-pass, split-stream of maize grain and stover. Transactions of the ASABE, 2007; 50(2): 355–363.

Shinners K J, Boettcher G C, Hoffman D S, Munk J T, Muck R E, Weimer P J. Single-pass harvest of maize grain and stover: performance of three harvester configurations. Transactions of ASABE, 2009; 52(1): 51–60.

Zhang D L, Sun Y J, Zhao H G. Design and experiment of the self-propelled combine harvester for maize and stalk. Transactions of the CSAE, 2005; 21(1): 79–82. (in Chinese with English abstract )

Diao P S, Zhang D D, Liu H T, Yuan C Y. Development of new type of maize combine reaping both spike and stalk. Journal of agricultural Mechanization Research, 2010; 12: 85–87, 91. (in Chinese with English abstract )

McClure J R. New Holland 1915/2115 forage harvester. Transactions of the ASAE, 1990; 90:1517.

O'Dogherty M J. A review of research on forage chopping. Journal of Agricultural Engineering Research, 1982; 27(4): 267–289.

Saqib G S, Finner M F. Simulated ideal length-of-cut for forage harvesters. Transactions of the ASAE, 1982; 25(5): 1237–1238.

Saqib G S, Finner M F. Reducing particle length variation for forage harvesters. Transactions of the ASAE, 1983; 26(4): 1041–1043.

Finner M F. A proposed standard for chopped forage particle measurement. Transactions of the ASAE, 1985; 85: 1533.

Liljedahl J B, Jackson G L, Graff R P, Schroeder M E. Measurement of shearing energy. Journal of Agricultural Engineering Research, 1961; 42: 298–301.




Copyright (c)



2023-2026 Copyright IJABE Editing and Publishing Office