Effects of planting distance and depth on PTO load spectrum of a small riding-type transplanter

Wan-Soo Kim, Yeon-Soo Kim, Taek-Jin Kim, Kyu-Chul Nam, Tae-Bum Kim, Tae-Ho Han, Ryu-Gap Im, Yong-Hyeon Kim, Yong-Joo Kim

Abstract


The aim of this study was to analyze the effects of the planting distance and depth on the power take-off (PTO) load spectrum of a small riding-type transplanter for the optimal design of the transplanter. To measure load data during actual planting operation, a load measurement system was developed using a torque sensor, a data acquisition system, and an inverter. Field experiments were conducted at four planting distances (26 cm, 35 cm, 43 cm, and 80 cm) and three planting depths (85 mm, 105 mm, and 136 mm) in a field with similar soil conditions. The measured load data were inverted into a load spectrum using rain-flow counting and Smith-Watson-Topper (SWT) methods. The safety factor of a transplanter according to the planting conditions was analyzed using the converted load spectrum and commercial software. The load spectrum for all planting conditions showed torque ratios similar within a high cycle region of 108 to 109. The torque ratio increased when the planting depth increased and planting distance decreased in the low cycle region under less than 108 cycles. The safety factors of the PTO driving gear and the driven gear increased as the planting distance increased at all planting depths. When the planting depth decreased at the same planting distance, the safety factor of the PTO gears increased. The results of this study might provide useful information for a transplanter PTO design considering the working load according to the various planting conditions.
Keywords: transplanter, planting distance, planting depth, power take-off, load spectrum, safety factor
DOI: 10.25165/j.ijabe.20201302.4187

Citation: Kim W-S, Kim Y-S, Kim T-J, Nam K-C, Kim T-B, Han T-H, et al. Effects of planting distance and depth on PTO load spectrum of a small riding-type transplanter. Int J Agric & Biol Eng, 2020; 13(2): 57–63.

Keywords


transplanter, planting distance, planting depth, power take-off, load spectrum, safety factor

Full Text:

PDF

References


Park S H, Kim Y J, Choi D K, Kim C K, Kwak T Y, Cho S C. Development of walking type Chinese cabbage Transplanter. Journal of Biosystems Engineering, 2005; 30(2); 81–88.

Lim J H, Park S Y, Chae W B, Kim S K, Choi S K, Yang E Y, et al. Seedling conditions for kimchi cabbage, head lettuce, cabbage and broccoli for a riding-type transplanter. Journal of Biosystems Engineering, 2017; 42(2): 104–111.

Gen Consulting Company. Global Rice Transplanter Market Outlook 2017-2022. Radiant Insights, Inc. 2018. https://www.radiantinsights. com/research/global-rice-transplanter-market-outlook-2017-2022. Accessed on [2018-04-02].

Kim W S, Chung S O, Choi C H, Cho J S, Choi D S, Kim Y S, et al. Analysis of the PTO torque of a transplanter by planting condition. Journal of Biosystems Engineering, 2016; 41(4): 313–318.

Lim S J, Kwon H J, Kang Y S, Lee P U, Kim T J, Kim Y J, et al. Power analysis of a 3-kW Class Motor-Driven Multipurpose Walking-Type Transplanter. Journal of Biosystems Engineering, 2019; 1(2): 135–145.

Gaikwad P B, Shahare P U, Pathak S V, Aware V V. Development and performance evaluation of four row self-propelled paddy transplanter. International Journal of Agricultural Engineering, 2015; 8(1): 9–14.

Kim W S, Kim Y S, Kim Y J, Choi C H, Inoue E, Okayasu T. Analysis of the load of a transplanter PTO shaft based on the planting distance. J. Fac. Agr., Kyushu Univ, 2018; 63(1): 97–102.

Kim W S, Kim Y J, Park S U, Hong S J, Kim Y S. Evaluation of PTO severeness for 78 kW-class tractor according to disk plow tillage and rotary tillage. J. Drive Control, 2019; 16(4): 23–31.

Hong S J, Park S J, Kim W S, Kim Y J, Park S U. Analysis of the axle load of an agricultural tractor during plow tillage and harrowing. Korean Journal of Agricultural Science, 2016; 43(4): 665–669.

Kim T J, Kim W S, Kim Y S, Chung S O, Park S U, Hong S J, et al. Strength analysis of mechanical transmission using equivalent torque of plow tillage of an 82 kW-class tractor. Korean Journal of Agricultural Science, 2019; 46(4): 723–735.

Kim W S, Kim Y S, Kim T J, Park S U, Choi Y, Choi I S, et al. Analysis of power requirement of 78 kW class agricultural tractor according to the major field operation. Trans. Korean Soc. Mech. Eng. A, 2019; 43(12): 911–922.

Kim D C, Ryu I H, Kim K U. Analysis of tractor transmission and driving axle loads. Transactions of the ASAE, 2001; 44(4): 751–757.

Jang J H, Chung S O, Choi C H, Park Y J, Chun W K, Kim S I, et al. Effects of PTO gear face width on safety factors. Korean Journal of Agricultural Science, 2016; 43(4): 650–655.

Lee D H, Kim Y J, Chung S O, Choi C H, Lee K H, Shin B S. Analysis of the PTO load of a 75 kW agricultural tractor during rotary tillage and baler operation in Korean upland fields. Journal of Terramechanics, 2015; 60: 75–83.

Kim D H, Kim D C, Kim S H, Shin B S. Development of stem-cutting transplanter for short-term rotation coppice. Journal of Biosystems Engineering, 2010; 35(1): 37–45.

Min Y B, Moon S D. Automatic feeding and transplanting mechanism for plug seedling transplanter. Journal of Biosystems Engineering, 1998; 23(3): 259–270.

Park S H, Cho S C, Kim J Y, Choi D K, Kim C K, Kwak T Y. Development of rotary type transplanting device for vegetable transplanter. Journal of Biosystems Engineering, 2005; 30(3): 135–140.

Siddique A A, Kim W S, Baek S Y, Kim Y S, Choi C H, Kim Y J, et al. Determination of PID coefficients for the ascending and descending system using proportional valve of a rice transplanter. Journal of Biosystems Engineering, 2018; 43(4): 331–341.

Kim Y S, Kim T J, Kim Y J, Lee S D, Park S U, Kim W S. Development of a real-time tillage depth measurement system for agricultural tractors: application to the effect analysis of tillage depth on draft force during plow tillage. Sensors, 2020; 20(3): 912.

Lee D H, Kim Y J, Choi C H, Chung S O, Nam Y S, So J H. Evaluation of operator visibility in three different cabins type Far-East combine harvesters. Int J Agric & Biol Eng, 2016; 9(4): 33–44.

Kim Y S, Lee P U, Kim W S, Kwon O W, Kim C W, Lee K H, et al. Strength analysis of a PTO (power take-off) gear-train of a multi-purpose cultivator during a rotary ditching operation. Energies, 2019; 12(1100): 1–14.

Hong N. A modified Rainflow counting method. Int. J. Fatigue, 1991; 13(6): 465–469.

Glinka G, Kam J C P. Rainflow counting algorithm for very long stress histories. International Journal of Fatigue, 1987; 9(4): 223–228.

Lee J S, Yu H Y, Lee G T, Kim D C. Analysis of load spectrum of 70 kW-class tractor for plowing operation. Journal of Agriculture & Life Science, 2014; 45(1): 18–22.

Kim Y J, Chung S O, Choi C H. Effects of gear selection of an agricultural tractor on transmission and PTO load during rotary tillage. Soil & Tillage Research, 2013; 134: 90–96.

Lee P U. Analysis of work load and fatigue life of PTO gears for multi-purpose cultivator. MS Thesis. Daejeon: Chungnam National University, 2017, 8. 53p.

Lee P U, Chung S O, Choi C H, Joo J H, Rhee J Y, Choi Y S, et al. Load capacity simulation of an agricultural gear reducer by surface heat treatment. Korean Journal of Agricultural Science, 2016; 43(4): 656–664.




Copyright (c) 2020

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

2023-2026 Copyright IJABE Editing and Publishing Office