Optimization and experimental study of the auxiliary mechanism for organic fertilizer side throwing

Authors

  • Hongxin Liu College of Mechanical and Electrical Engineering, Suqian University, Suqian 223800, China
  • Yongtao Xie 1. College of Mechanical and Electrical Engineering, Suqian University, Suqian 223800, China; 2. College of Engineering, Northeast Agricultural University, Harbin 150030, China http://orcid.org/0000-0002-6156-231X
  • Yijian Zhao College of Engineering, Northeast Agricultural University, Harbin 150030, China
  • Jiajie Shang College of Engineering, Northeast Agricultural University, Harbin 150030, China

DOI:

https://doi.org/10.25165/ijabe.v18i4.9168

Keywords:

organic fertilizer side throwing, auxiliary mechanism, optimization research, virtual simulation, experiment

Abstract

To correct the working state of a throwing component and achieve an ideal narrow, far, and uniform material projectile flow for a side-throwing device for organic fertilizer with inclined opposing discs, a systematic optimization of the auxiliary mechanisms (baffle, upper deflector, and side deflector) was performed. Starting from a basic analysis of the working principles of each side-throwing device component, theoretical modeling and MATLAB numerical calculations were used to determine the departure angle providing the farthest fertilizer distance, as well as the maximum and minimum throwing angles required to achieve a target distance of 10 m. These calculations informed the optimization and configuration of the basic structures of each auxiliary mechanism component. The impact of the baffle on fertilizer movement was analyzed, leading to an optimization of the baffle’s height and its horizontal position in relation to the main throwing disc, guiding the design of the discharge port structure. Combining the theoretical analysis results, the surface of the upper deflector was fitted, and a side deflector was added to assist in limiting the scattering angle of the projectile flow. An EDEM simulation showed that the optimized auxiliary mechanisms worked well together, resulting in a narrower discharge width, a more concentrated projectile flow, and improved uniformity in spreading. Prototype testing confirmed that from the side projection angle between the spreading direction and vertically upward, the projectile flow angle domain was adjusted from 18°-45° to 23°-32°. With the optimization of other auxiliary mechanisms, the coefficient of variation in spreading uniformity decreased from 25.95% to 19.21%, the effective throwing distance increased from 10.1 to 11.2 m, and the scattering angle decreased from 12° to 4°, effectively enhancing the performance of the side-throwing device. Keywords: organic fertilizer side throwing, auxiliary mechanism, optimization research, virtual simulation, experiment DOI: 10.25165/j.ijabe.20251804.9168 Citation: Liu H X, Xie Y T, Zhao Y J, Shang J J. Optimization and experimental study of the auxiliary mechanism for organic fertilizer side throwing. Int J Agric & Biol Eng, 2025; 18(4): 157–169.

References

Wang H X, Xu J L, Liu X J, Zhang D, Li L W, Li W, et al. Effects of longterm application of organic fertilizer on improving organic matter content and retarding acidity in red soil from China. Soil and Tillage Research, 2019; 195: 104382.

Zhang H, Xu M, Zhang F. Long-term effects of manure application on grain yield under different cropping systems and ecological conditions in China. The Journal of Agricultural Science, 2009; 147(1): 31–42.

Zhang J, Xu N T, Meng Q F, Jiang B W. Effect of years of manure fertilizer application on soil organic carbon component, its source and corn yield. Transactions of the CSAE, 2019; 35(2): 107–113.

Du W Y, Tang S, Wang H. The status of organic fertilizer industry and organic fertilizer resources in China. Soil and Fertilizer Sciences in China, 2020; 3: 210–219.

Liu H X, Du C L, Yin L W, Zhang G F. Shooting flow shape and control of organic fertilizer side throwing on inclined opposite discs. Transactions of the CSAM, 2022; 53(1): 168–177.

Liu H X, Zhao Y J, Xie Y T, Zhang Y M, Shang J J. Design and experiment of spiral blades auxiliary roller of organic fertilizer side throwing device. Transactions of the CSAM, 2023; 54(4): 107–119.

Zhang G Z, Wang Y, Liu H P, Ji C, Hou Q X, Zhou Y. Design and experiments of the centrifugal side throwing fertilizer spreader for lotus root fields. Transactions of the CSAE, 2021; 37(19): 37–47.

Fan C, He R, Shi Y, He L. Structure and operation mode of centrifugal sidethrowing organic fertilizer spreader for greenhouses. Powder Technology, 2024; 438: 119457.

Xu B, Cui Q L. Improvement design and simulation analysis on centrifugal disc organic fertilizer spreader. INMATEH-Agricultural Engineering, 2023; 70(2). doi: 10.35633/inmateh-70-32

Bulgakov V, Adamchuk O, Pascuzzi S, Santoro F, Olt J. Research into engineering and operation parameters of mineral fertiliser application machine with new fertiliser spreading tools. Agronomy Research, 2021; doi: 10.15159/AR.21.040

Zhou Z, Zhao J G, Yin B Z, Li L X, Jia H T, Zhang B C, et al. Optimized design and experiment of a spatially stratified proportional fertilizer application device for summer corn. ACS omega, 2022; 7(24). doi: 10.1021/acsomega.2c01273

Liu H X, Wang C, Wang J X, Fu L L. Design and experiment study on portable in-vehicle device of farmyard manure collecting. Journal of Northeast Agricultural University, 2017; 48(9): 59–71, 96.

Peng C W, Xu D J, He X, Tang Y H, Sun S L. Parameter calibration of discrete element simulation model for pig manure organic fertilizer treated with Hermetia illucen. Transactions of the CSAE, 2020; 36(17): 212–218.

Yuan Q C, Xu L M, Xing J J, Duan Z Z, Ma S, Yu C C, et al. Parameter calibration of discrete element model of organic fertilizer particles for mechanical fertilization. Transactions of the CSAE, 2018; 34(18): 21–27.

Zeng Z W, Ma X, Cao X L, Li Z H, Wang X C. Critical review of applications of discrete element method in agricultural engineering. Transactions of the CSAM, 2021; 52(4): 1–20.

Tan H C, Xu L M, Ma S, Niu C, Yan C G, Shen C C. Design and experiment of scraper organic fertilizer strip spreading and rotary tillage mixed fertilizer applicator. Transactions of the CSAM, 2022; 53(11): 163–175.

Liao Y T, Gao L P, Liao Q X, Zhang Q S, Liu L C, Fu Y K. Design and test of side deep fertilizing device of combined precision rapeseed seeder. Transactions of the CSAM, 2020; 51(2): 65–75.

Yang W W, Fang L Y, Luo X W, Li H, Ye Y Q, Liang Z H. Experimental study of the effects of discharge port parameters on the fertilizing performance for fertilizer distribution apparatus with screw. Transactions of the CSAE, 2020; 36(17): 1–8.

Dun G Q, Yu C L, Guo Y L, Ji W Y, Islam k R, Du J X. Design and experiment of double-gear type fertilizer apparatus. Transactions of the CSAM, 2020; 51(3): 87–96.

Hou Q F, Dong K J, Yu A B. DEM study of the flow of cohesive particles in a screw feeder. Powder Technology, 2014; 256: 529–539.

Kretz D, Callau-Monje S, Hitschler M, Hien A, Raedle M, Hesser J. Discrete element method (DEM) simulation and validation of a screw feeder system. Powder Technology, 2016; 287: 131–138.

Standardization Administration of China. Agricultural machinery - manure spreaders - environmental protection requirements and test methods: GB/T 25401-2010. Beijing: China Standard Publishing House, 2010. (in Chinese)

Agricultural Technology Extending Service Center of China. Rule of rational fertilization: NY/T 496-2010. Beijing: China Standard Publishing House, 2010. (in Chinese)

Downloads

Published

2025-08-21

How to Cite

Liu, H., Xie, Y., Zhao, Y., & Shang, J. (2025). Optimization and experimental study of the auxiliary mechanism for organic fertilizer side throwing. International Journal of Agricultural and Biological Engineering, 18(4), 157–169. https://doi.org/10.25165/ijabe.v18i4.9168

Issue

Section

Power and Machinery Systems