Behavioral analysis of soil-straw movement in saline-alkali land during rotary tillage using discrete element method
DOI:
https://doi.org/10.25165/ijabe.v18i4.9349Keywords:
saline-alkali land, straw return, soil fragmentation, layered stubble and soil crushingAbstract
Considering the problems of a low soil fragmentation rate and low straw mulching rate in the traditional rotary tiller tillage mode in the saline-alkali land, the layered stubble and soil crushing rotary tillage knife was designed, and the key structural parameters were determined by the analysis of rotary tillage knife-soil-straw movement. The soil-straw movement behavior in saline-alkali land under different working parameters of rotary tillage was analyzed, and the discrete element modeling of soil-straw-rotary tillage in saline-alkali land was established. In addition, the dynamic process of soil-straw aggregate fragmentation in saline-alkali land from a microscopic perspective was systematically explored. Combined with experimental optimization analysis, the optimum working parameters of the saline-alkali rotary tiller were obtained with a forward speed of 2.02 km/h, a working depth of 178.83 mm, and a rotation speed of 324.48 r/min. To verify the field performance of the machine, the soil fragmentation rate, straw burial rate, and tillage depth stability were chosen as test indices for the field trial. The average soil fragmentation rate was 91.85%, the average straw returning rate was 91.09%, and the average stability of tillage depth was 91.12%, indicating that the designed rotary tiller can effectively improve soil crushing and straw burial in saline-alkali land and meet the basic requirements of high-performance seedbed preparation in saline-alkali land. Keywords: saline-alkali land, straw return, soil fragmentation, layered stubble and soil crushing. DOI: 10.25165/j.ijabe.20251804.9349 Citation: Zhao Z, Hou J L, Wang D W, Shang S Q, Guo P, Xia C. Behavioral analysis of soil-straw movement in saline-alkali land during rotary tillage using discrete element method. Int J Agric & Biol Eng, 2025; 18(4): 38–52.References
Wang B, Dou W J, Chen J, Chen J W, Lai J B. Characteristics of spatialtemporal dynamics of soil salinity in the Yellow River Delta and zoning and high quality utilization of saline soil. Geosciense, 2025; 39(2): 070.
Chen M. Evaluation of soil quality and analysis of obstacle factors in salinealkali land in the Yellow River Delta-A case study of the agricultural hightech industry demonstration area of the Yellow River. Shandong: Ludong University, 2023. DOI: 10.27216/d.cnki.gysfc.2023.000199. (in Chinese)
Li L, Fan L Q, Wu X, Zhang Y H. Effects of straw returning to field on physical properties, enzyme activity of saline-alkali soil and yield of oil sunflower. Acta Agric. Boreali-Occident. Sin. 2019; 28(12): 1997–2004. DOI: 10.7606/j.issn.1004-1389.2019.12.011.
Zhu W, Gu S, Jiang R, Zhang X, Hatano R. Saline–alkali soil reclamation contributes to soil health improvement in China. Agriculture, 2024; 14: 1210.
Du Y Q, Liu X F, Zhang L, Zhou W. Drip irrigation in agricultural salinealkali land controls soil salinity and improves crop yield: Evidence from a global meta-analysis. Sci. Total Environ, 2023; 880: 163226.
Zhang Y T, Hou K, Qian H, Gao Y Y, Xiao S, Tang S Q, et al. Characterization of soil salinization and its driving factors in a typical irrigation area of Northwest China. Sci. Total Environ, 2022; 837: 155808.
Li J G, Pu L J, Han M F, Zhu M, Zhang R S, Xiang Y Z. Soil salinization research in China: Advances and prospects. J. Geogr. Sci, 2014; 24: 943–960.
Cuevas J, Daliakopoulos I N, Del Moral F, Hueso J J, Tsanis I K. A Review of soil-improving cropping systems for soil salinization. Agronomy. 2019; 9: 295. DOI: 10.3390/agronomy9060295.
Zhang C L, Xia J F, Zhang J M, Zhou H, Zhu Y H, Wang J W. Design and experiment of knife roller for six-head spiral straw returning cultivator. Transactions of the CSAM, 2019; 50(3): 25–34. (in Chinese)
Yang W, Xiao X, Pan R, Guo S, Yang J. Numerical simulation of spiral cutter–soil interaction in deep vertical rotary tillage. Agriculture, 2023; 13: 1850.
Yang Y, Long Y, Li S, Liu X. Straw return decomposition characteristics and effects on soil nutrients and maize yield. Agriculture, 2023; 13: 1570.
Gao Y L. Simulation optimization and experimental study of a counterrotating straw returning machine based on the discrete element method. Anhui Agricultural University, 2019. DOI: 10.26919/d.cnki.gannu.2019. 000428. (in Chinese)
Wang L J, Zhou B, Wan C, Zhou L. Structural parameter optimization of a furrow opener based on EDEM software. Int J Agric & Biol Eng, 2024; 17(3): 115–120.
Zhang X Y, Hu X, Zhang L X, Kheiry A N O. Simulation and structural parameter optimization of rotary blade cutting soil based on SPH method. Int J Agric & Biol Eng, 2024; 17(3): 82–90.
Yang Y W, Tong J, Ma Y H, Jiang X H, Li J G. Design and testing of a bionic rotary tillage knife featuring the multi-toe structure of the mole. Transactions of the CSAE, 2019; 35(19): 37–45.
Habibi A J, Surendra S. Optimization and evaluation of rotary tiller blades:[ 16]
Computer solution of mathematical relations. Soil Tillage. Res, 2009; 106: 1–7. Saunders C, Ucgul M, Godwin R J. Discrete element method (DEM) simulation to improve performance of a mouldboard skimmer. Soil Tillage. Res, 2021; 205: 104764.
Azimi-Nejadian H, Karparvarfard S H, Naderi-Boldaji M. Weed seed burial as affected by mouldboard design parameters, ploughing depth and speed: DEM simulations and experimental validation. Biosyst. Eng., 2022; 216: 79–92.
Torotwa I, Ding Q S, Makange N R, Liang L, He R Y. Performance evaluation of a biomimetically designed disc for dense-straw mulched conservation tillage. Soil Tillage. Res, 2021; 212: 105068.
Farid Eltom A E, Ding W M, Ding Q D, Tagar A A, Talha Z, Gamareldawla. Field investigation of a trash-board, tillage depth and low speed effect on the displacement and burial of straw. Catena, 2015; 133: 385–393.
Huang Y X, Gao P Y, Zhang Q K, Shen H, Zhu R X, Shi J T. Design and experiment of grass soil separation device with combination of stubble cutting and grass guiding used for no-till planter. Transactions of the CSAM, 2020; 51(5): 67–78.
Gu J, Ji C Y, Fang H M, Zhang Q Y, Hua F L, Zhang C. Experimental analysis of soil and straw displacement after up-cut and down-cut rotary tillage. Transactions of the CSAM, 2016; 47(5): 21–26.
Xu G M, Ding Q S, Wang X C, Liang L, He R Y, Chen X X. Analysis of straw displacement and burying effect in straw-soil-rotary tiller interaction. Transactions of the CSAM, 2022; 53(7): 23–29.
Zhu Y H. Research on the working mechanism and consumption reduction of rotary burial blade roller for straw returning. Huazhong Agricultural University, 2020. DOI: 10.27158/d.cnki.ghznu.2020.000926. (in Chinese)
Song Z H, Li H, Yan Y F, Tian F Y, Li Y D, Li F D. Calibration method of contact characteristic parameters of soil in mulberry field based on unequaldiameter particles DEM theory. Transactions of the CSAM, 2022; 53(6): 21–33.
Liu D J, Gong Y, Zhang X J, Yu Q X, Zhang X, Chen X, et al. EDEM simulation study on the performance of a mechanized ditching device for codonopsis planting. Agriculture, 2022; 12(8): 1238.
Guo Z Y, Lu C Y, He J, Wang Q J, Li H W, Zhai C K. Design and experiment of active spiral pushing straw row-sorting device. Agriculture, 2024; 14(1): 137.
Geng Y L, Wang X L, Zhong X K, Zhang X C, Chen K, Wei Z C, et al. Design and optimization of a soil-covering device for a corn no-till planter. Agriculture, 2022; 12(8): 1218.
Zheng S, Lu T, Liu J, Tian Y, Han M M, Tai M H, et al Discrete elementbased design of a high-speed rotary tiller for saline-alkali land and verification of optimal tillage parameters. Agriculture, 2025; 15(3): 269.
Zheng K, He J, Li H W, Zhao H B, Hu H N, Liu W Z. Design and testing of a counter-rotating deep pine combine tiller. Transactions of the CSAM, 2017; 48(8): 61–71.
Liu J, Lu T, Zheng S, Tian Y, Han M M, Tai M, et al. Parameter calibration method for discrete element simulation of soil–wheat crop residues in saline-alkali coastal land. Agriculture, 2025; 15(2): 129.
Xu G M, Wang X C, He R Y, Ding Q S. Performance evaluation of rotary tillage straw returning based on composite indicators and measurement techniques. Transactions of the CSAM, 2022; 53(2): 58–67.
Liu G Y. Research on mechanism and device for rotary tillage to reduce adhesion and increase detachment under the sticky soil condition of rice stubble fields in the paddy-upland rotation area. Huazhong Agricultural University, 2024. DOI: 10.27158/d.cnki.ghznu.2024.000199.
Lee K S, Park S H, Park W Y, Lee C S. Strip tillage characteristics of rotary tiller blades for use in a dryland direct rice seeder. Soil Tillage. Res., 2003; 71: 25–32.
Sun J Y, Wang Y M, Ma Y H, Tong J, Zhang Z J. DEM simulation of bionic subsoilers (tillage depth >40 cm) with drag reduction and lower soil disturbance characteristics. Advances in Engineering Software, 2018; 119: 30–37.
Pirchio M, Fontanelli M, Labanca F, Sportelli M, Frasconi C. Energetic aspects of turfgrass mowing: Comparison of different rotary mowing systems. Agriculture, 2019; 9: 178.
Zhang Y F, Liu J, Yuan W, Zhang R H, Xi X B. Multiple leveling for paddy field preparation with double axis rotary tillage accelerates rice growth and economic benefits. Agriculture, 2021; 11: 1223.
Ding W M, Wang Y H, Peng S Z. Performance analysis of forward and reverse rotary tiller and comparative cutting torque test. Nanjing Agric. Univ, 2001; 1: 113–117.
Zhang J. Research on energy-saving technology of down-cut deep-rotary tillage rotary tiller. Nanjing Institute of Agricultural Mechanization Ministry of Agriculture and Rural Affairs, 2021. DOI: 10.27630/d. cnki.gznky.2021.000889. (in Chinese)
Zhao H B, Huang Y X, Liu Z D, Liu W Z, Zheng Z Q. Applications of discrete element method in the research of agricultural machinery: A review. Agriculture, 2021; 11: 425.
Han L J, Yuan W, Yu J J, Jin J J, Xie D S. Simulation and experiment of spiral soil separation mechanism of compound planter based on discrete element method (DEM). Agriculture, 2022; 12: 511.
Ucgul M, Fielke J M, Saunders C. 3D DEM tillage simulation: Validation of a hysteretic spring (plastic) contact model for a sweep tool operating in a cohesionless soil. Soil Tillage. Res., 2014; 144: 220–227.
Magalhães P S G, Bianchini A, Braunbeck O A. Simulated and experimental analyses of a toothed rolling coulter for cutting crop residues. Biosyst. Eng., 2007; 96: 193–200.
Jan D P, Gemmina D E, Daniel V F R, Adam B, Wim M C. Calibration of DEM material parameters to simulate stress-strain behavior of unsaturated soils during uniaxial compression. Soil Tillage. Res., 2019; 194: 104303–104312.
Rahman S, Chen Y. Laboratory investigation of cutting forces and soil disturbance resulting from different manure incorporation tools in a loamy sand soil. Soil Tillage. Res, 2001; 58: 19–29.
Zhang Z G, Xue H T, Wang Y C, Xie K T, Deng Y X. Design and experiment of panax notoginseng bionic excavating shovel based on EDEM. Transactions of the CSAM, 2022; 53(5): 100–111.
He R Y, Duan Q F, Chen X X, Xu G M, Ding Q S. DEM analysis of spatial distribution quality of rotary tillage straw returning. Transactions of the CSAM, 2022; 53(6): 44–53.
Xu G M, Xie Y X, Matin M A, He R Y, Ding Q S. Effect of straw length, stubble height and rotary speed on residue incorporation by rotary tillage in intensive rice–wheat rotation system. Agriculture, 2022; 12: 222.
Fang H M, Ji C Y, Ahmed A T, Zhang Q Y, Guo J. Simulation analysis of straw movement in straw-soil-rotary blade system. Transactions of the CSAM, 2016; 47(1): 60–67.
Fang H M, Ji C Y, Farman A C, Guo ., Zhang Q Y, Chaudhry A. Analysis of soil dynamic behavior during rotary tillage based on distinct element method. Transactions of the CSAM, 2016; 47(3): 22–28. (in Chinese)
Downloads
Published
How to Cite
Issue
Section
License
IJABE is an international peer reviewed open access journal, adopting Creative Commons Copyright Notices as follows.
Authors who publish with this journal agree to the following terms:
- Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work (See The Effect of Open Access).